Ben Thorpe

Product Design & Manufacturing Expert

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I'm a design and manufacturing expert based near London, United Kingdom.

Creative DirectionDFMPrototyping

Shark Beauty | FlexStyle Auto-Wrap Curlers

While part of Shark Beauty’s Personal Care team, I headed the early-stage concept development for the second generation Auto-Wrap Curlers, shaping the system architecture that enabled hair to wrap automatically around the barrel. Working under tight constraints on brand, mechanism and manufacturing feasibility, I generated dozens of concepts and led user-testing and prototype validation to uncover the most effective solution.

The focus was on delivering effortless curls with minimal user effort: using air-flow dynamics and inlet geometry to feed hair gently into the curler, ensuring consistent wrap, minimal heat-damage, and comfortable styling. Through iterative prototypes and user feedback, we refined the mechanism to balance performance, manufacturability, and brand experience — providing Shark with a validated architecture ready for engineering hand-off.


Date: 2023

Brand: Shark Beauty

Software: SolidWorks


Creative Direction, DFM, Prototyping

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Here’s how I’ve helped founders and early-stage hardware teams make the right decisions, avoid missteps, accelerate development, and save money.

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© Copyright Ben Thorpe 2025. All project work is Copyright the respective brands.